Sausages
Dehydrated sausages, such as twiggy sticks, are another popular type of meat product that provide a satisfying, high-protein snack option. They can be made from a variety of meats, including beef, pork, poultry, and game, and offer endless possibilities when it comes to flavour profiles. Dried and cured sausages have a long tradition and dehydrating sausages follows a similar principle, making them portable, long-lasting, and delicious.
The process of making dehydrated sausages begins with selecting lean cuts of meat and grinding them to achieve a consistent texture. Seasonings, spices, and flavourings are then added to the ground meat to create distinctive tastes. Some recipes may also include curing salts, which preserve the meat and enhance flavour. Once seasoned, the mixture is stuffed into casings — either natural or synthetic depending on preference and the style of sausage. Casings should be filled evenly without air pockets, as trapped air can cause uneven drying and spoilage.
After the sausages are stuffed, they are hung in a dehydrator with a controlled temperature. Sausages are typically dehydrated at around 55–60 °C for several hours, depending on thickness and the desired dryness. Internal temperatures should be monitored with a food thermometer; FSANZ’s general advice is that cooking food to 70 °C in the centre helps ensure it is safe to eat. Commercial producers should follow a validated process agreed with MPI.
Creating your own dehydrated sausages offers several advantages over store-bought products. You can control the quality of the ingredients, choose the best cuts, and customise flavour profiles to suit your taste — experimenting with herbs like rosemary, thyme, or sage, or spices such as paprika, fennel, and pepper. Making sausages at home can also be more cost-effective, especially when buying meat in bulk and producing large batches.
Offal and organ meats
Offal and organ meats, also known as off-cuts, are nutrient-dense and flavourful options for dehydration. These include liver, heart, kidney, and more — cuts that are often overlooked in favour of muscle meats, despite their nutritional richness.
Packed with vitamins, minerals, and amino acids, offal delivers powerful nutritional support. For example, liver is a rich source of iron, vitamin A, and vitamin B12, while heart contains high levels of coenzyme Q10, which supports cardiovascular health. Dehydration preserves this nutritional content while creating a portable product.
When selecting offal, always choose fresh, high-quality cuts from a reputable source. Excess fat and connective tissue should be trimmed to improve shelf life and reduce spoilage. Before dehydration, offal should be sliced into thin, uniform pieces for even drying. Some types, such as liver, can benefit from soaking in milk or water for several hours to reduce strong flavours.
Seasoned or marinated offal can then be dehydrated at around 55–60 °C for several hours, depending on thickness. As with other meat products, check internal temperature with a food thermometer; FSANZ’s general advice is 70 °C in the centre.
Dehydrated offal and organ meats provide a unique opportunity for culinary creativity, with diverse flavours and textures that can be enjoyed as nutrient-rich snacks or added to recipes. They can be incorporated into grain bowls, salads, pasta dishes, or even used in pet nutrition, offering both variety and nourishment.
Offal & off-cuts for pet treats
Dehydrating offal and off-cuts for pet treats, particularly for dogs, has become increasingly popular across New Zealand due to their cost-effectiveness, nutritional benefits, and even business opportunities for butchers. Not only does it minimise wastage, but it helps save money compared to purchasing pre-made store alternatives while keeping pets happy and healthy at the same time.
These off-cuts provide a wide range of textures, flavours, and nutritional benefits for pets, making them highly popular choices for homemade dehydrated treats. Much like humans, pets benefit from the nutrient-rich properties of organ meats. Liver, kidney, and heart are packed with essential vitamins, minerals, and amino acids that support overall health. Dehydrating these cuts for pet treats creates a convenient, long-lasting, and portable option for owners who want to ensure their pets are receiving high-quality nutrition.
One of the biggest advantages of dehydrating your own offal and off-cuts is cost savings. Store-bought pet treats can be expensive — especially those marketed as “natural” or “premium.” By dehydrating at home, owners can create high-quality, additive-free treats at a fraction of the cost. For example, a kilo of beef liver from a local butcher or supermarket in New Zealand might cost around NZ$8, while the same weight in ready-made dehydrated liver treats can cost NZ$35–NZ$40 or more. Home dehydration allows you to produce an equivalent quantity of treats for significantly less, while maintaining control over the ingredients.
Butchers can also take advantage of the growing demand for natural, dehydrated pet treats by producing them in-house and offering them directly to customers. This not only reduces waste by using more parts of the animal but also creates an additional revenue stream. By highlighting the nutritional benefits and cost savings of dehydrated pet treats, butchers can expand their product range, strengthen customer loyalty, and appeal to New Zealand’s growing market of health-conscious and budget-savvy pet owners.
Pork rinds
Dehydrating pork rinds before frying has several benefits that contribute to a superior end product. Firstly, it removes excess moisture from the skin, allowing it to become exceptionally crispy and light once fried. Dehydration also helps break down the proteins and collagen in the skin, resulting in a more tender and less chewy texture. This process further reduces the risk of the rinds curling up or cooking unevenly during frying.
To prepare pork rinds for dehydration, begin by trimming away any excess fat from the skin and cutting it into small, uniform pieces. Consistency in size ensures even drying and better frying results. Arrange the pork rinds on dehydrator trays, making sure they are not touching or overlapping. Dehydrate at a low temperature of around 54 °C for several hours, or until the pieces are completely dry and brittle. Drying times will vary depending on the thickness of the skin, so it’s important to check periodically to monitor progress.
Once thoroughly dehydrated, the pork rinds are ready for frying. Heat oil in a deep fryer or heavy-bottomed pot to about 190 °C. Carefully lower the dried rinds into the hot oil, avoiding overcrowding, as this can lower the oil temperature and lead to uneven cooking. Fry until the rinds puff up and turn golden brown, which typically only takes a few seconds. Remove them with a slotted spoon and place on paper towels to drain any excess oil. While still hot, season with salt or your choice of spices — paprika, garlic powder, or even chilli flakes are all excellent options — and enjoy them as a delicious, crunchy snack.